Purlin machine

CZ Purlin Roll Forming Machine

The production line integrates a 6-ton double-head hydraulic decoiler, servo feeding system, hydraulic punching and pre-cutting unit, heavy-duty roll forming machine, and intelligent PLC control system to provide a stable and highly efficient manufacturing solution for C and Z purlins. Automatic profile size adjustment and automatic C/Z profile conversion significantly reduce setup time while improving production flexibility for different specifications. The forming section is equipped with 22 precision roll forming stations, Cr12 heat-treated rollers, Φ75 mm solid shafts, and a 42 kW servo drive system, ensuring outstanding dimensional accuracy, smooth surface quality, and reliable performance even when processing high-strength steel materials. According to different production requirements, punching layouts, profile sizes, and machine configurations can be customized to meet specific project demands. Backed by extensive manufacturing experience, advanced machining equipment, and strict quality inspection procedures, every ZTREM machine is fully assembled, tested, and commissioned before delivery to ensure stable operation, long service life, and consistent production performance.

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CZ Purlin Machine | High-Performance Automatic Roll Forming Solution

In today’s steel structure industry, customers demand more than simply producing C and Z purlins. They expect higher productivity, greater flexibility, lower operating costs, and consistent product quality. The ZTREM CZ Purlin Roll Forming Machine is developed to meet these requirements by combining intelligent automation, precision engineering, and heavy-duty mechanical construction into one complete production solution.

Whether manufacturing purlins for industrial workshops, warehouses, commercial buildings, agricultural projects, or photovoltaic mounting systems, the machine delivers excellent forming accuracy, reliable performance, and continuous production capability.

Automatic Profile Adjustment Improves Manufacturing Flexibility

Modern construction projects require different purlin sizes and specifications. Traditional roll forming machines often require manual adjustment or roller replacement, resulting in long downtime and reduced productivity.

The ZTREM CZ Purlin Roll Forming Machine eliminates this limitation through an intelligent automatic adjustment system. Equipped with a Panasonic PLC control system and industrial touch screen, operators only need to enter the required dimensions, and the machine automatically adjusts the web height, flange width, and lip size without replacing rollers. Automatic conversion between C and Z profiles significantly shortens setup time while increasing production flexibility for multiple product specifications.

Heavy-Duty Mechanical Structure Ensures Superior Forming Quality

Excellent products begin with excellent equipment.

The forming section is built on a heavy-duty welded steel frame designed to minimize vibration during continuous production. The machine is equipped with 22 precision roll forming stations, Φ75 mm solid shafts, and Cr12 heat-treated rollers with hard chrome coating, providing exceptional wear resistance and dimensional accuracy.

Powered by a 42 kW servo drive system, the production line maintains smooth operation while processing steel with tensile strength up to 550 MPa, ensuring every finished purlin features precise dimensions, straight profiles, and smooth surfaces.

Precision Servo Feeding and Hydraulic Punching

Accurate punching is essential for efficient steel structure installation.

The production line adopts a high-performance servo feeding system that accurately positions material before every punching cycle. Combined with an independent hydraulic punching unit, the machine provides excellent hole accuracy and repeatability.

Punching dies can be customized according to customer drawings, while the hydraulic pre-cutting system delivers smooth cutting surfaces with minimal deformation, reducing secondary processing during installation.

Stable Hydraulic System for Long-Term Continuous Production

Continuous industrial production requires a reliable hydraulic system.

The machine is equipped with a 15 kW hydraulic power unit, 300-liter oil tank, and air cooling system, ensuring stable hydraulic pressure and efficient heat dissipation during long production shifts.

The production line also includes a 6-ton double-head hydraulic decoiler, allowing quick coil replacement while maintaining continuous production and reducing downtime.

ZTREM is more than a machine manufacturer—we are your long-term production partner. Every production line is manufactured under strict quality control procedures and fully tested before delivery to ensure reliable performance from the first day of installation.

With professional engineering support, customized machine solutions, comprehensive training, and responsive after-sales service, ZTREM helps customers improve productivity, reduce operating costs, and build long-term competitiveness in the global steel structure industry.

 

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