As global demand for clean energy surges, the need for efficient and scalable production solutions in the solar energy sector becomes increasingly critical. Zhongtuo’s solar bracket machine offers a fully automated, high-speed, and precision-driven manufacturing line tailored for the mass production of photovoltaic mounting structures. Designed with advanced engineering and operational flexibility, this machine solves two of the industry’s biggest challenges: rising labor costs and inconsistent product quality.
Whether you’re producing standard channel brackets like 41×41 or 41×21 profiles or seeking custom solutions with embossed branding and specific punching patterns, Zhongtuo delivers a machine that optimizes every aspect of solar bracket production—from uncoiling to stacking.
Why Choose Zhongtuo’s Solar Bracket Machine?
Fully Automated for Maximum Efficiency
The entire production line is designed for full automation, significantly reducing the need for manual labor. With just one trained operator, the line can run efficiently, streamlining the entire manufacturing process and minimizing human error. The result is lower labor costs, fewer defects, and a safer working environment.
High-Speed Production with Precision Control
Standard Line Speed: Up to 15 meters per minute, ideal for typical solar bracket production lines.
Upgraded Speed: With dual punching stations, speed can reach up to 25 meters per minute, enabling faster order fulfillment and increased output.
Speed doesn’t come at the cost of precision. With servo motor-controlled punching and shearing systems, every bracket is formed, punched, and cut to exact specifications, maintaining consistent quality across large volumes.
Key Features of the Zhongtuo Solar Bracket Machine
1. Robust Decoiling System
3-Ton Hydraulic Decoiler: Designed for coils up to 2.5mm thick.
Pressing Arm: Prevents coil rebound and ensures smooth material feeding, critical for maintaining alignment and reducing downtime.
2. Stable and Durable Transmission
The line is powered by a gearbox drive system, supported by a gantry-style frame. This robust structure enhances the machine’s stability during high-speed operation, ensuring minimal vibrations and extended machine lifespan.
3. Accurate Feeding & Material Guidance
Material alignment is achieved using a combination of vertical and horizontal rollers, which prevent deviation and ensure that each strip feeds accurately into the forming rollers. This guarantees perfect profile shaping without distortions.
Custom Branding & Professional Finish
Zhongtuo’s solar bracket machine includes an integrated logo embossing unit, enabling custom branding directly onto each bracket profile. This not only adds a professional and high-end finish but also allows manufacturers to build brand identity and comply with OEM/ODM requirements.
Embossing Roller Design: Features 45° rollers and a combined roller layout that deliver scratch-free, straight, and polished bracket finishes, even at high speeds.
Intelligent Control with PLC System
Smart Switching: Easily switch between various sizes like 41×41 and 41×21 with minimal downtime.
Real-Time Adjustments: Width and height can be fine-tuned on the fly via the intuitive PLC interface, maximizing production flexibility and reducing material waste.
Whether you’re switching between product specifications or responding to urgent custom orders, the solar bracket machine adapts quickly and reliably.
Advanced Punching & Shearing Capabilities
Punching Station
Single Station: Delivers up to 6 holes per cycle.
Dual Station: Outputs 20 holes per cycle, dramatically increasing throughput for bulk orders.
Shearing Unit
Hydraulic Cutter: Features a 5mm shearing blade, embedded directly into the line’s frame.
Durability: Designed for heavy-duty operation with minimal wear and tear.
Servo Motor Integration: Ensures precision cuts with minimal burrs, reducing the need for secondary processing.
Automated Stacking for Labor Reduction
The end of the line features a fully automated stacking system, which collects finished solar brackets in an organized stack, ready for packaging or further processing.
Labor Efficiency: One operator can manage the entire line, significantly reducing labor requirements.
Workflow Optimization: Streamlined stacking reduces bottlenecks and keeps the production line moving at top speed.
Applications of the Solar Bracket Machine
Zhongtuo’s solar bracket machine is ideal for producing a variety of solar mounting structures used in:
Rooftop solar panel frames
Ground-mounted solar racking systems
Carport solar canopies
Agricultural PV structures
Commercial and utility-scale solar farms