Zhongtuo is proud to announce the successful installation and commissioning of a customized CZ Purlin Roll Forming Machine at a client’s production facility in Florida, USA. This project marks another milestone in our mission to deliver high-performance, intelligent cold roll forming solutions to global manufacturers in the steel construction industry.
Integrated CZ Purlin Production with Maximum Efficiency
The installed CZ Purlin Roll Forming Line is a fully automated system designed to produce both C and Z purlin profiles with precision, speed, and consistency. One of the standout features of this line is the automatic profile size change system, which allows users to switch between different sizes of C and Z profiles without manually adjusting tooling or rollers. This drastically reduces downtime and enhances production flexibility, making it ideal for construction projects requiring multiple profile types and sizes.
From feeding to punching, cutting, forming, and stacking, the entire operation is streamlined and controlled by a central PLC system, allowing single-operator control. This not only cuts down labor costs but also minimizes the potential for human error, ensuring consistent quality output.
Key Features of Zhongtuo’s CZ Purlin Roll Forming Machine
Automatic Size Change (CZ Interchangeable System)
The roll forming line is equipped with a hydraulic and servo motor-driven size adjustment system, enabling seamless transitions between different purlin sizes and shapes. This system supports a wide range of web widths and flange heights, which significantly expands its application scope.Servo Flying Saw Cutting System
A high-speed flying saw ensures burr-free, precise cuts at high line speeds. This helps maintain profile accuracy and eliminates the need for secondary trimming.Hydraulic Punching and Pre-cutting System
Punching patterns (e.g., bolt holes, slots) can be customized based on the design. Punching is executed before forming to maintain hole alignment and integrity.High-Speed Stacking System
The output profiles are automatically stacked in an orderly fashion, increasing production efficiency and saving time during packing and logistics.User-Friendly Control Panel
Operators can easily monitor and control all processes through an intuitive touch screen interface, supporting multiple languages including English and Spanish.
Florida Project: Seamless Installation and Training
Our on-site engineering team from Zhongtuo traveled to Florida to complete the installation and fine-tuning of the CZ Purlin Roll Forming Line. The setup process was executed smoothly and on schedule. The team also provided comprehensive operator training to the client’s workforce, covering everything from system operation and maintenance to emergency procedures and profile programming.
The factory manager commended our engineers for their professionalism, technical expertise, and dedication. The client expressed high satisfaction with the machine’s performance, especially the ease of use, output quality, and intelligent features that simplify production management.
Benefits of Choosing Zhongtuo’s CZ Purlin Roll Forming Line
High Productivity: With an average output speed of 10–15 meters per minute, this line significantly boosts overall productivity.
Cost Reduction: One-person operation and minimal tooling changes mean lower labor and operational costs.
Versatile Application: Suitable for various structural steel projects including warehouses, commercial buildings, and prefabricated construction.
Consistent Quality: Precision-forming and automated control ensure every profile meets strict dimensional tolerances.
Fast ROI: Reduced setup times, low maintenance, and long service life contribute to a rapid return on investment.
Why the U.S. Market Prefers Zhongtuo’s CZ Roll Forming Machines
Zhongtuo has installed roll forming equipment in more than 150 countries, but the U.S. remains a key market due to the high demand for fast, reliable steel framing solutions. American manufacturers are particularly interested in equipment that supports:
Quick profile changes for diverse building standards.
Integration with digital design tools.
Reliable after-sales support and remote diagnostics.
Our CZ Purlin Roll Forming Line meets all these expectations and more. It is built with international safety and electrical standards (e.g., UL-compliant controls, 480V/60Hz/3Ph systems) and offers customizable configurations for OEM and large-scale contractors alike.
After-Sales Support and Remote Service
At Zhongtuo, delivering the machine is just the beginning. We provide:
24/7 remote technical support
On-site maintenance and troubleshooting services
Spare parts availability and training manuals
Online diagnostics and system upgrades
Our commitment to long-term partnerships ensures that clients not only get a reliable machine but also ongoing technical support throughout the machine’s lifecycle.